How is a Race Suit Made? -

How is a Race Suit Made?

A race suit is an essential piece of equipment for professional race car drivers. It not only provides protection but also enhances performance on the track. Have you ever wondered how these high-performance suits are made? In this article, we will take a closer look at the process of manufacturing a race suit.

Material Selection

The first step in creating a race suit is selecting the right material. Race suits are typically made from fire-resistant materials such as Nomex, a synthetic aramid fibere. Nomex is known for its excellent heat and flame resistance properties, making it ideal for protecting drivers from fire-related accidents.

Fyshe Race Suit Pattern

Pattern Design

Once the material is chosen, the next step is creating a pattern for the race suit. This involves taking precise measurements of the driver's body to ensure a perfect fit. The pattern is then drafted, taking into account the specific design features required by the driver and the race team.

Cutting and Assembly

After the pattern is finalised, the race suit panels are cut from the chosen material. The panels are then carefully sewn together, paying attention to details such as reinforced stitching in high-stress areas. Special attention is given to ensuring maximum flexibility and comfort for the driver, as freedom of movement is crucial during races.

Ferrari Race Suit

Customisation and Branding

Many race suits are customised with the driver's name, team logo, and sponsor logos. These customisations are typically added using heat transfer, screen print or embroidery techniques. Branding is not only a way to showcase the driver's identity but also serves as advertising for sponsors.

Embroidered Race Suit

Quality Control

Before a race suit is ready for use, it undergoes rigorous quality control checks. These checks ensure that the suit meets safety regulations, has proper stitching, and fits the driver correctly. It is imperative that every race suit passes these quality control tests to ensure the driver's safety on the track.


The process of making a race suit involves careful material selection, precise pattern design, meticulous cutting and assembly, customisation, and rigorous quality control. The end result is a high-performance suit that not only protects the driver but also reflects their personal branding. So, the next time you see a race car driver suited up, remember the craftsmanship and attention to detail that goes into creating their race suit.

To learn more about Fyshe's race suit offering, you can browse our racesuits here.

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